Product Description
Product Description
CACCES Tire Inflator Portable Air Compressor Air Pump for Car Tires Car Accessories 12V DC Auto Pump with Digital Pressure Gauge, 120PSI Touch Screen 3600mAh Air Pump Smart Design Fast Inflation
Factory Original Supply E016MAP
1, Digital LARGE HD TOUCH SCREEN, 12V 120PSI Automatic inflation, Easy ONE-HAND Operation
2, CACCES Original Supply, Touch Screen, BEST NEW SELLER
3, FAST INFLATION 19mm cylinder, 3*Valve NOZZLE for cars, motorcycles, bikes, balls, air mattress etc ALL FIT.
4, Portable Smart design
About this item
FAST INFLATING & EASY OPERATION: This auto tire air compressor can inflate your standard car tires in seconds. Plug it into the 12V power outlet in your car and attach the stem to the tire valve. A simple press on the car air compressor and it will do all the work for you. A great solution for emergency on the way.
AUTO SHUT OFF: Simplicity meets functionality. CHINAMFG car air pump provides you with rest-assured using experience based on the auto-shut off function. Preset the desired pressure level and start inflating job. The car air compressor will shut off automatically at the desired level. There is no need to worry about over inflating, CHINAMFG smart inflator for tires got your back.
MAIN HIGHLIGHTS: Easily change between PSI, kPa, BAR, and KG/CM pressure units with a push of a button; Easy to read LCD; Digital Tire Pressure Gauge; Built-in touch screen button; Air Hose built-in; Powerful 3600 mAh rechargeable battery with fast recharging; Rated to 120 PSI.
MULTIPURPOSE NOZZLES: CACCES tire pump is equipped with 3 additional nozzles besides the original. A wider applying range to cover various needs for inflatables such as vehicle tires and sports or entertainment equipment including compact or midsize Sedan, SUV, ATV, bike, motorcycles, air mattress, inflatable boats, balls.
INVEST IN PEACE OF MIND: Perfect gifts for women and gifts for men. Conveniently store this portable air compressor for car tires in your glove box or garage, ready for use whenever needed. The package comprises 1* CHINAMFG Car Tire Inflator, 1x General Nozzle Cone, 1* Needle Adapter, 1* Presta Adapter, 1* USB-C Charging Cable, 1* Carrying Bag and 1* User Manual.
Detailed Photos
Product Parameters
| Product Name | Tire Inflator Portable Air Compressor Air Pump for Car Tires Car Accessories 12V DC Auto Pump with Digital Pressure Gauge, 120PSI Touch Screen 3600mAh Air Pump Smart Design Fast Inflation |
| Part No. | E016MAP |
| HS Code: | 84148 0571 0 |
| Material: | ABS + PP + Pure Copper |
| Product Dim.: | 16(L)X8.2(W)X4.5(H) CM |
| Packing Gift Box Dim.: | 20.3(L)*11.75(W)*7.45(H) CM |
| Weight: | 600G |
| Power: | 110W |
| Work Voltage: | 12V |
| Working current | 8 A |
| Maximum pressure: | 120PSI |
| Cylinder Dia.: | 19mm |
| Battery Capacity: | Wireless model 3600mAh |
| Charging Time: | 3-4 Hrs |
| Length of Power Cord: | Wireless model without cord/Cored 300CM |
| Length of Air Horse: | 6.7inch(17CM) |
| Air Flow: | 20L |
| Working Time: | About 10 min. |
| Color: | Yellow + Black, or any color for OEM |
| Packaging: | Foam bag + Color Box + Carry Bag |
| Packing Qty/CTN: | 30PCS |
| Master Carton Dim.: | 46*43*41CM |
| Usage: | Car, motorcycle, bike, ball, mattress, etc |
| Accessories Incl. | 3 Nozzle Adaptors, 1* User Manual |
| Main Features: | 1, Digital & Smart & Portable PREMIUM Reliable QUALITY 2, Multi Use for Indoor & Outdoor carry use 3, Easy Touching Screen 4, Automatic inflation shut off 5, EASY OPERATION 6, Optional mechanic gauge display, wired models |
| OEM MOQ: | 1,000 pcs, private color box MOQ 5,000 pcs |
FAQ
1Q: When can I get the quotation?
1A: CONFIDENCE AUTOMOTIVE usually quotes you within 6 hours after we get your inquiry.
2Q: Can I make my customize logo and packaging or private label?
2A: Yes, please contact CONFIDENCE AUTOMOTIVE for details in need for private logo.
3Q: Can you do design for my ideas or drawing?
3A: Yes, we have professional designers and own factories, supportive factories and packaging factories. All your idea is easy to realize with us, pls be rest assured!
4Q: Do you accept small orders?
4A: Yes, we accept trial order to test your market demand and help you grow to the NO.1 player same as we have done for all other partners in world markets.
5Q: May I get your samples to check the quality first?
5A: Yes, normally sample within 7 days and some samples are free.
6Q: What’s the shipping way?
6A: Re. samples order via FedEx, DHL, TNT express with the most effective and cheap way for you save cost and large quantity normally by sea, or rail.
7Q: I am a new hand, how to make business with you?
7A: We help you from the products, price, source, design, inspection, delivery, shipment, customs clearance, and door to door in need. Or any business way with us, we are open mind, welcome to discuss with us. CONFIDENCE AUTOMOTIVE IS ALWAYS YOUR BEST RELIABLE PARTNER IN CHINA.
WHY choose us?
1, Supply Chain: Import high quality raw material incl German BAYER, Japan Mitsubishi, Vietnam biggest rubber factory, etc ensure all production process is reliable and uniform.
2, ODM Design System: We are 1 main car spare parts manufacturer, brand that produce & develop O.E, O.E.M wiper blade, wiper arm, LED Headlight, car horn, safety flashlight, outdoor flashlight, and packagings and working with world top brands in main markets with the capability to realize all your ideas from drafts, drawings, pictures, samples,… to the BEST OE quality without any doubt, TS16949 qualified.
3, Professional Service: Rich experience with top players in the markets over 10 years with a big service team support ONE-TO-ONE, FACE-TO-FACE business negotiation, communication, consulting, information sharing, and aftersales service help you save cost MAKE EASY business.
4, One-stop Products: Own independent and cooperative factories DIRECT supply! All car parts, accessories or related ones is welcomed openly and we commit to support our partners with ONE-STOP parts, accessories business in China help save purchasing cost, transportation cost, storage charge and time cost for ONE FAST CHEAP SHIPMENT timely!
5, Inspection System: All orders with 1 record system from 1st samples to finally confirmed products, photos, productions before shipment, customers can EASY TO TRACK EVERY ORDER and get 100% assured satisfied goods!
6, Business Growth: We have seasonal market info, new hot products advice, exhibition news to share freely for NEW BUSINESS, OR HELP SALES INCREASE regularly.
Please contact us directly below without hesitate, your inquiry will be answered promptly.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Lorry, Truck, Car, Mini Car, Microbus |
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| Certification: | ISO, GS, CB, ETL, SASO, CE, RoHS |
| Voltage: | 12V |
| Power Supply: | Ignitor |
| Power: | 120W |
| Accessories 1: | Car Tyre Valve |
| Samples: |
US$ 25/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2024-05-15
China Custom DC 12V Mini Portable Car Air Compressor best air compressor
Product Description
Multi-function car air compressor, it can check tire pressure and inflate tire anytime to keep tire in good conditions. The air compressor also can be used for ball, motorcycle, bicycle, air bed, kayaking and other inflatable products. All the air compressor with accessories (2 nozzle adapters and 1 sports needle) for different air connectors. On-off switch is slective, and the accessories have plastic and metal type for options.
Specifications:
Car air compressor
Cylinder: 19mm
60cm air hose
3m cord with cigarette lighter plug
Pressure gauge: 250psi
Accessories: 2 nozzle adapters and 1 sports needle
Instruction
Pack: color box
QTY/CTN: 20pcs
CTN Size: 46*29*29.5 cm
G.W/N.W: 17/16 KGS
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Cylinder Stage: | Single Stage |
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| Pressure after Air Exhaust: | 100psi – 300psi |
| Sample: | Available |
| Production Time: | 25-30 Days |
| MOQ: | 1000 |
| Power Supply: | DC12V/24V |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2024-01-11
China Standard China Air Compressors 12V Portable Air Compressor Pump air compressor parts
Product Description
Advantages of China Air Compressors 12v Portable Air Compressor Pump
1. MLGF20/7-110G Portable Mining Explosion Proof Diesel Air Compressor can be used in coal well or where there is coal gas, reducing pipeline from the ground to the well; saving pressure loss of long pipeline;zmwm02
2.German main unit, advanced structure, small difference of 5:6 gear shape, thus small back-flow loss, 10%~12% more efficient than 4:6 gear shape, saving 25% electricity; high accuracy and stable operation.
3. Using complete set of Austria HOERBIGER airflow control system with stable reliability.
4. 0-100 load adjustment, can change drive consumption with the change of the actual use of the airflow.
5. Safe and reliable use. It has the protection of explosive proof, over-load, short circuit, electric leak; protection device CHINAMFG over heating, empty filter congestion; triple protection of safety valve to prevent overloaded pressure.
6. Advanced oil gas separator to control oil content in compressed air below 5Pppm
7. Highly efficient wind cooling CHINAMFG plate cooler.
Parameter of
China Air Compressors 12v Portable Air Compressor Pump
| Model | MLGF6/7-37G | MLGF-10/7G | MLGF20/7-110G |
| Air discharge volume(m3/min) | 6 | 10 | 20 |
| Air discharge pressure(MPa) | 0.7 | 0.7 | 0.7 |
| Air discharge temperature | ≤110 | ≤110 | ≤110 |
| Equipped power | YBK2-200L2-2 | YBK2-250M-2 | YBK2-315S-4 |
| Power(KW) | 37 | 55 | 110 |
| Rated rotating speed r/min | 2950 | 2970 | 1485 |
| Cooling method | Wind cooling | Wind cooling | Wind cooling |
| Overall dimensions (L×W×H)mm | 2870×1080×1436 | 2930×1080×1486 | 3740×1310×1770 |
| Lubricating oil temperature ºC | ≤70 | ≤70 | ≤70 |
| Air joint size | DN50(1 piece) DN20(2 pieces) |
DN50(1 piece) DN20(2 pieces) |
DN65(1 piece) DN20(2 pieces) |
| Track width | 600/900 according to contract | 600/900 according to contract | 600/900 according to contract |
| Weight of machine | 1700 | 2100 | 3553 |
| Voltage | 380/660 according to contract | 380/660 according to contract | 380/660 according to contract |
Pictures of China Air Compressors 12v Portable Air Compressor Pump
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2023-10-31